TGK2240 CNC Skiving roller burnishing machine

Short Description:

The TGK2240 CNC deep hole Skiving roller burnishing machine is mainly used for mass production of cylinder barrels. It is configured according to workpiece rotation tool rotation and is suitable for boring, scraping, and rolling operations. It can efficiently perform rough boring, as well as one-time boring, scraping, and rolling operations.


  • Machine tool type: Skiving roller burnishing machine
  • Machine tool model: TGK2240

Product Detail

Product Tags

  The TGK2240 CNC deep hole Skiving roller burnishing machine is mainly used for mass production of cylinder barrels. It is configured according to workpiece rotation tool rotation and is suitable for boring, scraping, and rolling operations. It can efficiently perform rough boring, as well as one-time boring, scraping, and rolling operations. The machining aperture accuracy is IT7-IT10 level, and the surface roughness is not greater than Ra0.2-0.4 μ m.

  The TGK2240 CNC deep hole Skiving roller burnishing machine adopts a machining method of workpiece rotation and tool rotation feed. The spindle has a large bore structure, which can facilitate the discharge of iron chips and cutting fluid. The bed adopts double rectangular guide rails. The oil feeder moves through a servo motor and is positioned and pressed against the workpiece through a tapered hole. Adopting the hydraulic station in Yongzhen, Taiwan. The cooling system adopts an above ground oil tank structure, and the filtration method adopts a chip conveyor magnetic separator filtration method. The machine tool is equipped with a German SIEMENS CNC system, and the cylinder length is not more than 3m, using ball screw feed. For cylinder lengths greater than 3m, gear rack feed is used. The machine tool is equipped with high-efficiency automatic expansion and contraction combination cutting tools, and the machining efficiency is 3 to 5 times that of traditional deep hole machine tools.

  Product application

  Applied to aerospace, automotive manufacturing, oil and gas pipelines, lifting equipment, gun pipelines, bearings and other manufacturing industries.

  We can customize according to your requirements.


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CNC Skiving & Roller Burnishing for Cylinder-Barrel Production

Confirm bore size, tube length, material, incoming allowance and production volume before selecting the machine and tooling package.

Machining Range

Bore rangeØ100–420 mm
Machining depth1,000–8,000 mm
Length-to-diameter ratioCalculated from the submitted bore and depth
Published accuracyIT7–IT10
Published surface roughnessRa ≤0.2–0.4 μm
Model referenceTGK2240

Workpiece Materials & Industries

  • Cylinder barrels and hydraulic-cylinder tubes
  • Steel tubes suitable for boring, skiving and roller burnishing
  • Final suitability depends on hardness, allowance and straightness
  • Hydraulic and lifting equipment
  • Automotive manufacturing
  • Oil and gas equipment
  • Aerospace and precision cylinders

Single-Station or Multi-Station?

  • Single-station: flexible product mix or moderate batch production
  • Multi-station/automation: stable part family and higher-volume production after takt-time review

Final selection follows drawing, allowance, annual volume and cycle-time review.

Standard & Optional Configuration

Standard
  • SIEMENS 808 CNC system
  • Workpiece-rotation and tool-rotation/feed arrangement
  • Cooling and chip-filtration system
  • Automatic expansion/contraction combination tooling
Optional
  • Customized workholding and tooling
  • Rack feed configuration for cylinders over 3 m
  • Automatic loading and unloading
  • Additional filtration, gauging and traceability

Delivery, Acceptance & Support

  • Application and drawing review
  • Technical agreement and confirmed delivery schedule
  • Manufacturing progress updates
  • Pre-shipment run-off and acceptance report
  • Installation, commissioning and operator training
  • Remote diagnosis, spare parts and after-sales support

Delivery time is quoted after configuration and acceptance scope are frozen.

Cases, Video & Inspection Evidence

  • Published TGK2240 parameter table on this page
  • Pre-shipment run-off and inspection report for the agreed workpiece
  • Customer-approved production video and country case available on request

Get a Process and Machine Recommendation

Send bore diameter, depth, material, allowance, accuracy, roughness, annual volume and drawing.

Submit Workpiece Parameters for a Technical Proposal

technical parameter

TGK2240(1-8m)

Bore diameter range(mm)

100-420

Maximum depth of boring hole(mm)

1000-8000

Machine tool guide rail width(mm)

755

Center height (from flat guide rail to spindle center)(mm)

625

Range of feed rate(mm/min)

10-3500、stepless

Headboard box main motor

N=60kW

Headboard spindle speed range/series

5~80r/min、stepless

Main motor of boring bar box

N=60kW

Boring bar spindle speed range/series

10~500r/min

Workpiece clamping range(mm)

100-350

feed motor 

N=7.5kW

Numerical Control System

SIEMENS/808

Hydraulic pump motor

N=2.2kW n=1440r/Min

Cooling pump motor

N=711kW n=1440r/Min

Rated pressure of cooling system(Mpa)

0.6

Cooling system flow rate(l/min )

100-1200

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